J Gholami, M Pourbashiri, M Sedighi,
Volume 12, Issue 4 (December 2015)
Abstract
Equal-channel angular pressing (ECAP) combined with the Conform process provides a solution for the continuous production of ultrafine-grained materials. In the present study finite element method was executed to investigate the effects of die channel angle and friction on the strain homogeneity and the required torque in ECAP-Conform process. Deformation behaviour of Al 6061 wires was analyzed by using the ABAQUS/Explicit software. Finite element analyses by considering different channel angles (90ᵒ, 100ᵒ and 110ᵒ) and various friction conditions of 0.2, 0.3 and 0.4 were surveyed. The results revealed two distinct trends in which by increasing the channel angle among 90ᵒ to 110ᵒ, the amount of induced plastic strain through the wire reduced about 40%. Also required processing torque was decreased about50%. In addition more homogeneity was observed in higher angle values. The results regarding to equivalent strain, obtained from FE analyses, showed a good agreement with previous studies. Eventually plastic strains and required torque were increased about 8% and 12% when friction coefficient raised between (0.2-0.4).
M. Fallah Tafti, M. Sedighi, R. Hashemi,
Volume 15, Issue 4 (December 2018)
Abstract
In this study, the microstructural variations, mechanical properties and forming limit diagrams (FLD) of Al 2024 aluminum alloy sheet with the thickness of 0.81mm are investigated during natural ageing (T4) treatment. The most formability in Al 2024 can be achieved just after solution treatment, and it is better to perform the forming process, on this aluminum alloy sheet, in this condition. However, in industrial applications, there is usually a postponement for some hours after solution treatment to begin the forming process that it means the forming process should be done at the natural ageing condition. This condition decreases the formability of Al 2024 sheets. To monitor the properties variations in natural ageing condition, FLDs are determined after specific times (e.g., 0.5, 1.5, 4 and 24 hours). The variations in micro-hardness, yield strength, ultimate tensile strength and elongation at break are observed with changing the ageing time. The scanning electron microscope (SEM) investigations illustrated that density and size of precipitates are changed with ageing time. Moreover, the Nakazima test is utilized to study the forming limits considering the natural ageing condition. Results show by increasing the ageing time, up to 4hr, the majority of properties variations could be seen, and from 4hr to 24hr, the variations are changed slower.
M. J. Rezaei, M. Sedighi,
Volume 21, Issue 0 (IN PRESS 2024)
Abstract
The investigation of the mechanical response and microstructural evolution of engineering materials at the micro-scale under macro-scale loading poses a significant challenge in mechanical engineering, particularly in the fields of material forming and materials science. This critical has been addressed using a computational crystal plasticity tool known as DAMASK (Düsseldorf Advanced Material Simulation Kit). DAMASK is a multi-scale computational framework developed for modeling the deformation of crystalline materials by employing the principles of continuum mechanics and crystal plasticity. This software is widely recognized within the scientific community for its high flexibility and capability to simulate complex material behavior under various loading conditions. In this study, the DAMASK code—a finite element crystal plasticity software—was employed to analyze a representative volume element (RVE) containing 1000 grains under tensile loading. By applying a random initial texture to aluminum grade 1050, the microstructural evolution of the material under the specified loading conditions was evaluated. The results indicate the formation of <111> and <100> fiber textures in the (111) crystallographic plane of the FCC-structured material, which are consistent with observations obtained from EBSD experiments.
